New products are the result of product design: the process of ideating, crafting, and bringing a new product to market.
Consider something as simple as a coffee mug. The standard design evolved over centuries, originally starting as a solution that let consumers drink hot liquid without burning their fingers. Product design iterations have resulted in new innovative products, such as travel mugs and cups made with recycled materials, to give consumers more choice and ultimately help retailers make more money.
So what does the product design process look like? In this guide, learn how product design can help you create products that consumers want, while also standing out in a competitive market.
Table of contents
- What is product design?
- A history of product design
- What does a product designer do?
- Product design vs. UX design
- Why is product design important?
- Ways to design a product
- The product design process
- Examples of great product design
- 6 things to consider when designing a product
- Top product design challenges
- Product design FAQ
What is product design?
Product design is the process of researching, brainstorming, developing, testing, and iterating products to meet precise user needs. It covers every aspect of a product’s life cycle, from conception to manufacturing, with the goal of pleasing customers and fulfilling business targets.
Product design—which includes designing the product and creating a prototype for further testing—is a part of the product development cycle, which includes every step from idea generation to the release of a product.
A history of product design
Prior to the industrial revolution in the late 1700s, individual craftsmen made consumer goods: cobblers made shoes; woodmakers made furniture. The focus wasn’t necessarily on aesthetics—engineering efficiency was most important.
Product design later evolved to focus on usability and emotional appeal. The rise of consumer electronics, furniture, and appliances pushed designers to think holistically. Designers had to balance aesthetics, ergonomics, and branding in a single product design.
Now, product design is an interdisciplinary practice. Everyone from sales, marketing, and user experience (UX) teams contribute to a product’s design. The focus is on continuous problem-solving to iterate faster, keep up with consumer demand, and design smarter.
What does a product designer do?
Product designers generate ideas for products like cars, appliances, and toys. They sketch, prototype, test, and refine to create useful, attractive, and accessible consumer products.
It’s a product designer’s job to:
- Create innovative products. A product designer is responsible for developing products that will make their company stand out in a crowded marketplace, whether that’s designing new products from scratch or innovating on existing designs.
- Keep the end user in mind. Throughout the product design process, designers must follow the best practices of user-centered design. How will the end user use your product? The best way to do this is through extensive user testing.
- Facilitate collaboration among teams. A product designer oversees the entire design of a product, and for that reason, they must be able to facilitate work across the teams that bring the product to life.
- Balance creative vision with business goals. The product designer is the mediator between creative goals and the goals of the business. They’re responsible for launching a product within budget and on-time and must be able to determine feature must-haves and balance that with an overall business strategy.
- Develop prototypes. Prototype development allows product testing before launching a product to the public. This will help the product team iron out design flaws and get ahead of any negative user feedback.
- Analyze launch results and iterate the product design. How did the product design perform upon launch? It’s a designer’s job to analyze user and marketing data to iterate and improve the design going forward.
Product design vs. UX design
Product design and UX design are similar but not the same. While UX designers focus specifically on users’ hands-on experience—for example, an efficient checkout process or an easy-to-navigate website can make for positive experiences—the product designer’s role is broader. Product design focuses on the product’s functionality, packing, and user experience, as well as balancing those aspects with technical and business constraints.
Why is product design important?
Product design is central to creating products that solve customer issues. Here are a few other reasons product design is important:
It creates a better user experience
Good products revolve around good user experiences. They are both functional and enjoyable, delighting customers and encouraging them to buy more. Product designers examine how consumers use existing products and find ways to improve that experience by optimizing its functionality and creating a new use case for a product among consumers.
It leads to better products
The best product design leads to product innovation that benefits the end user. Think about a garlic press that not only minces garlic but also removes its peel—an otherwise frustrating task. Thoughtful design like this improves upon the standard experience and makes for a more competitive product in the marketplace.
It drives business growth
Good product design shapes how people see your business. It reinforces your values and appeals to your audience’s preferences and needs. This can influence customer loyalty and help persuade new shoppers to try your product over a competitor’s.
Ways to design a product
- DIY using product design software
- Hire a product design company or contractor
- Run brainstorming sessions
- Crowdsourcing
- AI-powered design tools
- Hybrid approaches
There’s no one right way to design a product. The product design process typically requires at least a few of the following methods:
DIY using product design software
Businesses with an in-house design team or entrepreneurs with design experience can use product design software to create visual prototypes. Popular options include SolidWorks, Adobe Creative Suite, and Figma.
Cassidy Caulk, founder of foldable footwear brand Kindred Label, took this approach when designing the first version of its leather shoes. “I had zero knowledge of the shoe industry,” she says on an episode of the Shopify Masters podcast. “I had a degree in business, so it was nothing design based, nothing like that.
“And so when I had the idea for a shoe, I’m very big on DIY, hands on, building things, learning new skills. I really leaned heavily on YouTube, and there are so many resources online, whether it was Reddit forums, different leather forms. But I really learned how to cobble and make shoes from YouTube.”
Pros:
- Wide choice of free or low-cost product design tools
- Quickly make changes without starting over
- Reduce the number of physical prototypes needed
Cons:
- Many product design tools have a high learning curve for beginners
- You’re designing in isolation, which leaves you at risk of bias
Hire a product design company or contractor
If you don’t have product design expertise within your existing team, hire a design agency or contractor with product design experience. Search LinkedIn, 99designs, and dribbble for potential talent.
You could even work directly with factories to iterate product designs—an approach Myriam Belzile-Maguire, founder of shoe brand Maguire, took. “I love designing with factories,” she says on an episode of the Shopify Masters podcast. “I love all their knowledge and how they make it easy. When I sketch something, they make it look even better than my sketch.”
Pros:
- Scale up or down as necessary
- Lean on existing product design experience without hiring technical skills in-house
- Faster speed to market—specialists can create product designs quickly and efficiently
- Get a fresh perspective to spot problems or opportunities you’ve overlooked
Cons:
- Product design contractors can be expensive
- Requires airtight contracts and NDAs to protect your intellectual property
- External contractors might not understand the product or industry as well as you do
Run brainstorming sessions
Brainstorming gets multiple people together to workshop ideas and come up with solutions. You could use a digital platform like Miro or conduct the session in-person. Or rely on sticky notes to aggregate team ideas on a wall and discuss the best product design solutions to move forward with together.
Pros:
- Low cost with minimal setup or resources
- Stronger buy-in from your team when they feel involved in the product design process
- Source product ideas from people with deep industry and customer knowledge
Cons:
- Sessions can go off track—you’ll need a skilled moderator to ensure everyone’s ideas are heard
- Internal teams might have narrow views or make assumptions
Crowdsourcing
Crowdsourcing gathers ideas from a large source pool of people through platforms like Indiegogo or Kickstarter.
People who respond to this kind of request are typically more enthusiastic about the product already and can contribute ideas and feedback for new and existing product designs. This allows companies to include a variety of perspectives and potentially realize more innovative results than they might reach through in-house ideation alone.
Pros:
- Cost effective
- Tap into diverse ideas and perspectives
- Ideas come from end users, which can help design products that people actually want
- Involving your community can build customer loyalty and advocacy
Cons:
- Risk of leaking product designs to competitors
- Requires management to gather and analyze contributions
AI-powered design tools
To expedite the design process and iterate on your existing ideas, consider using an AI product design tool like Adobe Generative AI, Uizard, or Framer AI. These tools turn prompts into design concepts and mock-ups, allowing you to create prototypes without designing them manually.
Pros:
- Speed and efficiency
- Many free AI tools available
- No need for product design experience
Cons:
- Quality largely depends on your AI prompt
- AI might not have full contextual awareness of your brand, product, or industry (unless it’s manually fed that data)
- Still requires human input
Hybrid approaches
The product design process usually involves several techniques from start to completion, based on the needs of each step in the product development strategy. For example, you might start out with an AI-created sketch that you send to a professional designer to polish before the final version goes to your manufacturer.
The product design process
- Conduct market research
- Ideate and conceptualize
- Create a prototype
- Test and validate
- Refine and prepare for launch
The product design process includes the following steps:
1. Conduct market research
Market research grounds the entire design and development process. It involves researching the key stakeholder groups related to your product: users and competitors.
A deep understanding of user needs can save money down the line by minimizing the likelihood of redesigns. User research can also help you evaluate market potential and create internal stakeholder buy-in by demonstrating the product’s value to its target customers, and sets your research and development process up for success.
Use the following methods to understand your target audience:
Online surveys
Surveys are great for conducting user research at scale. Try to keep them simple, using rating scales that turn customer opinions into quantitative data (“On a scale of 1 to 5, how likely are you to…”). Round out your surveys with a few open-ended questions to generate meaningful details (“What features would you most like to see in a new product of this type?”).
Conduct user interviews
In-person interviews with members of the target audience let researchers observe behavioral cues and ask follow-up questions. Talking directly to consumers can help you hone your product’s positioning.
“We were getting the feedback of what was working and what wasn’t working, so we weren’t wasting any time or any money or resources with making any unnecessary designs,” says Jacob Winter, founder of home décor brand Mush Studios, on an episode of Shopify Masters. “So once we were doing that, we then focused all of our energy onto that.”
Buyer personas
Buyer personas are fictional depictions of your ideal customers, representing segments of your target audience. Give your personas names, jobs, and concerns, then consider why each might have an interest in your product. This process can transform abstract market data into tangible representations of your ideal customers and help you tailor your product designs to them.
Competitor research
List out direct (similar products) and indirect (different products that satisfy the same need) competitors. Examine their products closely. Look at:
- Product features and construction
- Value proposition
- Branding
- Target market
- Product price
Conduct a SWOT analysis (strengths, weaknesses, opportunities, threats) for each major competitor. This competitor product research will help you understand where you can outperform them, identify market gaps and potential challenges, and create a product strategy that emphasizes your product’s unique features.
2. Ideate and conceptualize
Ideation occurs when the team develops and refines the product design concept the business moves forward. Use the brainstorming process—a creative group discussion for generating ideas—to refine your product vision based on the results of your user and competitor research.
There are no bad design ideas during the ideation stage. The freedom to pitch ideas without fear of judgment creates an environment where participants are comfortable being creative. Set a limited time for the session and focus on quantity over quality.
Once the ideation session is over, refine and organize your ideas until you’re left with only the best product concept.
3. Create a prototype
The process of creating prototypes and mockups varies depending on the kind of product you’re making.
If you’re designing an app, for example, you may want to create a wireframe—a low-fidelity, simplified outline of the interface’s layout and structure—that you can test with real users. Consider user interface (UI) best practices when designing.
If you’re making a physical product, create a functional prototype—a working model that showcases its design and functionality. You can build one yourself or outsource the work to a prototyping supplier.
Creating a few different prototypes at once lets you gather user feedback on multiple versions of your potential product.
4. Test and validate
Prior to launch, product designers must test their prototype with a select group of users to identify bugs and errors. The product also goes through quality assurance (QA) testing during this step.
Usability testing typically requires a broad range of users from your target audience to get a sense of what works and what doesn’t. It also helps you map out the user journey to understand how real people interact with your product.
There are two types of product tests you could run:
- In-person: Conducted in a controlled setting, participants receive task assignments to perform with your product. Product managers observe and take notes, then ask for feedback after.
- Remote: With remote testing, you’ll ship the product to participants and introduce the testing via videoconferencing. Participants can keep digital diaries or video logs of their experiences, which your team analyzes after the end of the test.
Once the team validates the design concept, it can move to the final stage in the product design process.
5. Refine and prepare for launch
Now’s the time to lock in the product’s specifications, incorporate additional changes, and ensure your product meets expectations and standards. The goal is to resolve any issues that could affect the product’s functionality, safety, or appeal.
You’ll also want to finalize details with suppliers and prepare for manufacturing. Choose materials, confirm dimensions, and refine the product’s aesthetics based on your user testing.
Examples of great product design
Here are a few examples of notable product design:
Healthy Roots Dolls
Yelitsa Jean-Charles founded Healthy Roots Dolls based on a market gap she noticed while studying at the Rhode Island School of Design. Her goal was to close the racial gap in toys and overcome the detrimental impact of underrepresentation on Black girls’ self-esteem.
A crowdfunding campaign introduced the first doll and helped the brand secure funding, partnerships, and a Target store presence. This initiative shows how good product design can go beyond aesthetics, embedding social responsibility and cultural awareness into its core. This makes the dolls more than toys—they’re tools for forming positive identities.
👉Read: She Built a Toy Brand To Fill a Market Gap—And Teach a Generation To Love Their Hair
MiiR
After a life-altering skiing accident, Bryan Papé was inspired to start stainless steel drinkware company MiiR. The accident led him to consider his legacy and sparked his desire to establish a socially meaningful business.
The MiiR team takes a human-centered approach to product design, focusing on how products feel in hand and fit into everyday arrangements, like car cup holders. Inspired by Japanese and Scandinavian designs—often described as “addition by subtraction”—MiiR products embody simplicity and functionality.
MiiR continually seeks to improve and innovate its product designs and business practices. The team collaborates with industry peers, learning from them and sharing insights so MiiR’s social and environmental impact extends beyond its products.
👉Read: How MiiR Built a Generosity-Driven Business
Amanda Rach Lee
Amanda Rach Lee started off creating general lifestyle videos but later found her niche in bullet journaling.
Through her YouTube channel, Amanda cultivated a large following by consistently posting engaging content that resonated with her viewers. Building this community provided an essential, ready market when she transitioned into business.
Amanda’s deep involvement in bullet journaling and her passion for stationery guided product development. She designed product lines she loved and knew her audience would appreciate, such as notebooks and washi tapes.
Amanda continues to engage with her community and incorporate feedback into her product development process. She also launches new projects and explores fresh product ideas, keeping her business dynamic and relevant.
👉Read: Amanda Rach Lee’s Journey From YouTube to Business Owner
6 things to consider when designing a product
- Ease of use
- Visual appeal
- Functionality
- Manufacturing feasibility
- Marketing and scalability
- Brand alignment
A product design is flexible, but there are six universal values any product designer should consider when producing one:
Ease of use
Reduce the user barrier to adoption by making the product design as easy and intuitive to use as possible. A product that is difficult to use or has a steep learning curve will create friction in the user experience, which can lead to high return rates and negative feedback later down the line.
Visual appeal
A product visual design that follows best practices including harmonious colors, negative space, and proportionality will create a sense of appeal that’s essential to selling a product both online and on the shelf. The final product and packaging design should inspire, attract, and ultimately lead to a sale.
Functionality
A product design needs to meet a user’s expectations. It also needs to function reliably and consistently. Stress-testing helps highlight errors during the testing and validation stage so you can iron out any kinks before the product lands in a customer’s hands.
Manufacturing feasibility
A product that’s difficult to manufacture will have higher associated costs, could take more time to produce, and will lead to higher production costs that are ultimately passed on to the consumer.
As part of the product design process, conduct a feasibility study. This evaluates the entire supply and production chains, including potential factories, to determine its manufacturing feasibility.
Marketing and scalability
Marketing can make or break a product—even if the underlying design is sophisticated and well-executed—because it won’t reach the target audience it needs to. You can mitigate this by identifying buyer personas beforehand.
Similarly, assess the potential scalability of a product design. How can the product scale following a successful launch to reach more consumers to ensure future growth? This often requires deep market research, product and supply chain innovation, and refreshed marketing campaigns.
Brand alignment
Brand guidelines define how your business is presented to the public. Any new products should follow these guidelines to ensure consistency. The ultimate goal is for someone to recognize which items belong to your brand when they’re presented with a collection of products from other retailers.
Top product design challenges
- Inadequate user feedback
- Failure to iterate
- Vague business objectives
- Unoriginality
- Resource limitations
Even if you’re a pro at product design, it’s worth safeguarding against failure by avoiding these common mistakes:
Inadequate user feedback
If a product has inadequate user feedback, a team can’t definitively determine whether the product prototype is solving a user need.
Strong product design relies on informed decision-making. That only comes from feedback from users who tell a design team what they feel is missing in the current marketplace and stress-testing a product design to ensure it’s the best it can be.
Failure to iterate
If your usability testing indicates a problem with your product, move back as many steps as necessary to correct it. Adjust your prototype and continue testing it with users until you’re confident it perfectly addresses their needs.
Vague business objectives
Fuzzy goals prevent a thorough evaluation of success. Why are you creating this product design in the first place? The design team should be able to explicitly answer the need for such a product design (or update) among users and how it will further the objectives of the company.
Before finalizing your product design and committing it to market, set clear key performance indicators (KPIs) that will show whether or not the product meets your business goals.
Unoriginality
If you create a product similar to a competitor’s, add value. A unique selling proposition (USP) is what sets your product apart from the competition. Study your target market and use your product to address their unmet needs.
Resource limitations
Resource limitations could include time, bandwidth, financing, or materials sourcing, among others. Knowing these limitations upfront helps establish your scope so you can maximize what’s possible within that framework rather than hit a roadblock you need to problem-solve later.
Product design FAQ
Is product design the same as UX design?
Product design and UX design are related disciplines, but UX designers focus specifically on users’ hands-on experience. The product designer’s role also involves project management, developing business KPIs, and conducting audience research.
What are the 5 stages of product design?
- Conduct market research
- Ideate and conceptualize
- Create a prototype
- Test and validate the design
- Refine and prepare for launch
What are examples of product design?
A few classic examples of innovative product design include the Coca-Cola bottle, Apple iPhone, OXO vegetable peeler, Dyson Airwrap hair curler, and the Post-it note.
How do you use AI for product design?
- Generating product ideas
- Analyzing survey and market data
- Creating visual prototypes or mockups
- Virtual testing your prototype
- Automating repetitive tasks
What types of tools do product designers use?
- 3D modeling software like Autodesk Fusion 360 or SolidWorks
- Graphic design software like Adobe Creative Suite
- Digital prototyping tools like Sketch, Figma, or Adobe XD
How do you become a product designer?
Some product designers have a formal design education (like a degree in industrial design, graphic design, or something similar) though practical experience is more important. Build a strong portfolio, learn how to use product design tools, and understand user-centered design principles.
How much does product design cost businesses?
The cost of product design can range depending on your resources and design methods. If you’re outsourcing to a freelance product designer, for example, hourly rates range between $25 and $500.