A consistent inventory receiving process prevents risk.
Inconsistent inventory receiving can lead to inaccurate product counts and unnecessary inventory costs if you spend cash replenishing stock you already have, or miss sales opportunities because you don’t have the stock you think you do. In 2025, IHL Group estimated that inventory distortion—the cost of over- or understocking—cost global retailers $1.73 trillion annually.
In this guide, review the steps for receiving goods in a warehouse, learn common inventory receiving challenges and solutions, and discover tips for getting new stock out faster.
What is receiving inventory?
Receiving inventory is the process of accepting shipments from suppliers, verifying quantities and conditions, and recording stock in your inventory system. A consistent process prevents discrepancies between actual and recorded inventory before items reach shelves.
The primary steps for receiving inventory are:
- Counting and verifying incoming shipments against purchase orders
- Inspecting items for damage or discrepancies
- Labeling and storing inventory in designated locations
Organizing this workflow deters stockroom clutter and maintains accurate inventory quantities. Staff can track sellable inventory from the time shipments arrive to the time they are stored. They’ll also know the stock levels and product locations if shoppers ask.
Industry analysis by Red Stag Fulfillment found that 60% of retailers use third-party logistics (3PL) providers to manage warehousing, shipping, and fulfillment. These brands rely on partners to receive shipments, but need data on what arrives.
Coordinate with your partners to ensure their data syncs with your inventory management system, keeping stock levels accurate across all sales channels.
Inventory receiving procedures
Inventory receiving procedures are the steps your team follows when a shipment arrives. Documenting these inventory control procedures encourages consistency, no matter who is working the receiving dock.
A basic receiving procedure includes:
- Pre-arrival preparation. Review expected deliveries and clear space in the receiving area. Pull purchase orders so they’re ready for verification.
- Shipment acceptance. Accept the delivery and check for external damage before signing. Note visible issues on the carrier’s paperwork.
- Verification and counting. Compare items received against the purchase order. Count quantities, check product codes, and inspect for damage.
- Documentation. Record discrepancies and update your inventory management system with accurate counts.
- Storage and putaway. Label items and move them to designated stockroom locations. Update location data in your system.
Whether you receive five boxes or 50, the same procedure applies.
Steps of receiving goods in a warehouse
The receiving process breaks down into three steps:
1. Count inventory
Whether you do cycle counts or rely on inventory management software, physically counting inventory helps you determinewhich products to reorder.
If you’re running low on popular items, for example, submit a purchase order (PO) to your supplier. Pay the invoice, agree on a delivery date, and wait to receive the shipment from your supplier.
You can use the Stocky app to create and send purchase orders that you can track from Shopify POS.
2. Check for accuracy
Compare packing slips against POs when shipments arrive to ensure you received the correct inventory and quantify. Next, inspect the shipment in your receiving area.
Verify that these elements match the PO:
- Description of goods
- Product codes
- Quantities per stock keeping unit (SKU)
Take photos of high-value or fragile items during inspection. Visual documentation can help resolve damage claims with carriers or suppliers.
Inform the supplier if you spot an error, such as missing quantities, incorrect products, or damaged items.
You can sync a PO to your Shopify inventory using the Stocky app. If an item is missing or damaged, mark it as partially received and contact the supplier to request the missing inventory.
3. Label and place inventory in your stockroom
Put your items away once you’ve confirmed the count and type. Move products from the warehouse receiving area to storage.
The receiving process in a warehouse often uses designated zones—like staging areas for checks and storage spots grouped by product type or sales velocity.
Store items on shelves and storage units in a stockroom. Organize items in the correct locations, assign bin locations, and update your warehouse management system so staff can locate products.
Tips for receiving inventory
Follow these tips for receiving inventory:
Clean and organize the receiving area
Employees receive, check, and approve incoming shipments in the receiving area. Keep this space clean to help staff process deliveries.
Position the area near the unloading bay or door. Provide enough space for pallet trucks and forklifts to maneuver. These placements reduce transit time.
Create three zones for the workflow:
- An unloading zone near the dock
- An inspection zone with tables and lighting
- A staging zone for items awaiting putaway
Install signage for each zone to guide staff.
Use technology to track inventory
“Getting the correct tools and integrations to track inventory in real time is one of the best things you can do for tracking inventory,” says Daniel Hedegaard, head of press at Cool Parcel. “The last thing you want is for errors and mistakes to cause issues further down your supply chain.
“There’s a variety of warehouse management software and hardware to make ordering, receiving, and managing inventory easier. They’ll save you time, minimize human errors, and make spotting and correcting errors much easier.”
Use technology to manage stock:
- Bar code scanners
- RFID tags
- Inventory control management software
Barcode scanning reduces receiving errors compared to manual counting.
A 2025 peer-reviewed warehouse study found that an RFID-enabled warehouse processed 5,000 inbound goods in 10 minutes with 99.8% accuracy. Manual barcode processing took 55 minutes and achieved 89.7% accuracy.
Shopify POS has built-in inventory management capabilities. You can track product sales in real time, whether online or in-store, and get purchase order suggestions based on historical sales data and seasonality.
Hire or train inventory specialists
Inconsistent processing adherence leads to errors, and unchecked errors can cause stockouts, overstocking, and inaccurate inventory levels in your point-of-sale (POS) system. A 2025 warehouse case study found that standardizing work with training and audits raised procedure compliance from 36.39% to 66.6%. The study also showed improved on-time, in-full (OTIF) delivery and fewer backorders.
Receiving process training should include:
- Inventory criteria that must be met before staff sign off
- Signage showing where to store new inventory
- Instructions for keeping the area tidy
Document the process in a standard operating procedure (SOP) for new staff. Include photos of storage zones and examples of common errors.
Test and iterate
Monitor the receiving process to identify inefficiencies. Refine your workflows to reduce processing time, minimize errors, and replenish stock before inventory levels reach zero.
Track these receiving metrics to measure improvement:
- Receiving accuracy rate. This measures the percentage of shipments received without errors.
- Putaway time. This is the duration from delivery acceptance to storage. Faster putaway increases item availability for sale.
- Discrepancy rate. This tracks how frequently received quantities differ from purchase orders. High rates indicate supplier issues or counting errors.
- Receiving cycle time. This is the total time to complete the receiving process per shipment.
Review these metrics monthly. If accuracy drops or cycle time increases, investigate the cause to maintain operational efficiency.
If stockouts occur, set reorder points in Shopify to receive low-stock notifications, so you have lead time to replenish inventory before quantities reach zero.
Challenges with the inventory receiving process
Here are common challenges in inventory and how to solve them:
Time constraints
The problem: Unloading goods and storing new stock takes time. If you receive several shipments per week, the time investment increases.
The solution: Dedicate staff or time blocks to receiving. An analysis at a simulated beverage distribution center found that adding dedicated verification staff cut truck turnaround time by about 30% and reduced average queue length by more than 60%, while regulating truck arrivals reduced waiting times by 20%.
Schedule deliveries for slow store hours. If you can’t hire inventory specialists, rotate the responsibility among cross-trained employees.
Missing or damaged products
The problem: Shipments arrive with missing items or damaged goods, causing inventory discrepancies or customer complaints when damaged products reach shelves.
A 2025 study analyzing 375 customer complaints at a state parcel company found strong links between key issues: damaged packages were highly correlated with misdeliveries, and delays with lost items (r=0.919). Fixing one problem could reduce others since they cluster together.
The solution: Inspect every shipment before signing the delivery receipt. Document damage with photos to protect yourself when filing claims. A University of Lima study found that damaged product rates dropped from 8.45% to 3.92% after redesigning the warehouse layout and standardizing work procedures.
Create a standard process for reporting discrepancies to suppliers, and log issues to identify patterns among vendors.
Inaccurate inventory data
The problem: Your system says you have 50 units; the shelf has 35. Inaccurate data can lead to overselling and stockouts. Shortcuts during receiving—like skipping counts or estimating quantities—are often the cause.
The solution: Make accurate counting mandatory. A 2025 retail study across about 24,000 SKUs found that correcting inventory record inaccuracies through audits produced an 11% sales lift.
Use barcode scanning to eliminate manual entry errors and require verification before marking a shipment as received.
Read more
- What Is Economic Order Quantity and How Can I Calculate It?
- What Causes Shipping Delays? How They Impact Retailers and How to Deal With Them
- Keeping Up With Demand: Tactics to Boost Productivity And Get Orders Out on Time
- 10 Ways On-Demand Manufacturing Can Help Retailers Streamline Their Operations
- Local Delivery Service: Sell More to Local Customers
- 10 Ways to Succeed at Supplier Relationship Management
- A Simple Guide to Understanding Minimum Order Quantities (MOQs) in Retail
- Retailer’s Guide to Inventory Days on Hand (DOH)
- How to Calculate the Value of Your Inventory
Receiving inventory FAQ
How should inventory be received in a warehouse?
Follow these steps to receive inventory:
- Check the shipment against the purchase order.
- Count the items.
- Record the quantity and condition of the items on the receiving log.
- Check for damaged items, photographing if necessary.
- Properly store the items in the warehouse.
- Notify the appropriate personnel that the items have been received.
- Create a delivery receipt and provide a copy to the supplier.
- Update the inventory records.
What is the difference between inventory receiving and inventory putaway?
Inventory receiving and putaway are different stages of warehouse management.
During receiving, staff unload trucks, verify deliveries against purchase orders (POs), and inspect items for damage. Putaway happens later and involves moving goods from the receiving dock to storage locations such as racks or bins.
How can inventory discrepancies be handled during receiving?
Standard operating procedures (SOPs) help staff manage records when received quantities don’t match packing slips:
- Note the discrepancy on the bill of lading (BOL) before the driver leaves.
- Take photos of damaged items.
- Move items to a quarantine area to prevent them from entering sellable stock.
- Update the warehouse management system (WMS) with the actual quantity received.
- Notify the supplier immediately.
How can technology improve the inventory receiving process?
You can use warehouse management systems to automate data capture and verify stock accuracy. These tools use digital shipping notices and barcode data to assign storage locations based on item dimensions and sales speed. Automation also helps coordinate inventory movements from the dock to the racks, allowing staff to focus on other tasks, such as quality inspections.






